Customized manufacturing packaging

Increase productivity and sustainability with a Packsize On Demand Packaging® solution.
Request an evaluation
A Packsize On Demand Packaging machine in a warehouse setting.

Streamline your packaging process

As a manufacturer, you understand the importance of packaging. It protects your products during transport and storage, and it also helps to showcase your brand. However, finding the right packaging can be a challenge. Off-the-shelf packaging may not fit your products correctly, leading to damage during transport. On Demand Packaging® technology allows for better use of warehouse space, labor, resources, and money, so you can create right-sized custom boxes fast and efficiently. Plus, these solutions allow for more scalability, so you can grow your business and continue to meet increased order demand.

Reduce supply chain inefficiencies →

Save time and money using a Right-sized Packaging on Demand® System. Fulfill orders faster and create custom corrugated boxes that save space on trucks, so you can ship more at a time. Automation makes fulfillment centers faster, more efficient, and more cost-effective.

Get your products to market quicker →

Speed is everything. Automated packaging systems create right-sized packaging in seconds, so you have it right when you need it.

Reduce your carbon footprint →

By right-sizing your boxes, you use less corrugated and less void filler, resulting in more eco-friendly packaging. Smaller boxes also means more truck space, so you can fit more orders on one truck and put less trucks on the road.

How Right-sized Packaging On Demand® works

Whether you need it to produce boxes in batches, at the end of an assembly line, or to meet ecommerce packaging demand, Packsize’s box-making machines can be customized for any workflow. Once your product dimensions are entered into the machine (either through a barcode scan, manual scan, or your WMS), our z-Fold® will be fed into the machine and cut into a right-sized box. These multi-patented, automated On Demand Packaging machines are equipped for large box production environments across a wide variety of industries.

A workflow graphic showing a box-last automated packaging workflow in a warehouse setting.

Smarter Manufacturing Packaging for a Healthy Planet®

A high-tech solution to the corrugated cardboard box

An On Demand Packaging system is an IIoT solution designed to run mission-critical processes and analyze data in real-time. Our PackNet® Cloud software can connect your entire network of production an distribution facilities on a dependable, robust, and secure On Demand Packaging system. The PackNet Cloud Platform makes it easy to extract and analyze data captured by our smart corrugated box-making machine, allowing you to make faster and better real-time decisions.


A guide to corrugated cardboard shipping boxes

From the outside looking in, the corrugated cardboard box industry has much variation, unique rules, and custom terminology. Let us help you understand everything you need to know about obtaining the best cardboard shipping boxes for your unique needs.

Download the ebook
The automated packaging ebook thumbnail image.

Cost savings

Reduce material & shipping costs, including dimensional weight charges.

Increase efficiency

Achieve supply chain efficiencies and reduce labor needs.

Improve turnaround time

Improve turnaround time to meet customers’ expectations.

Increase sustainability

Decrease environmental impact and minimize the use of petroleum-based fillers.

Simplify your process and eliminate your box inventory

Packsize smart technology allows for better use of warehouse space, labor, resources, and money. No need to search your inventory for the right box when you can use our box design software to make a custom box, on demand, with a Packsize machine system. This is an eco-friendly packaging solution, that creates less waste by creating the right-size box, eliminating the need for void filler and excess corrugated packaging. You also offer a better customer unboxing experience, and reduce the risk of product damage in transit.

A man using the touchscreen on a Packsize, right-sized box packaging machine.
A photo of a multi-item, Atomic eCommerce order on a conveyor system before packaging with a Packsize solution.
The team did an outstanding job – both tests passed with 97% availability. The next ski season can come!
Gabriele Meilinger
Atomic D&T/Warehouse Manager
Read their story →
A photo of a multi-item, Atomic eCommerce order on a conveyor system before packaging with a Packsize solution.
The team did an outstanding job – both tests passed with 97% availability. The next ski season can come!
Gabriele Meilinger
Atomic D&T/Warehouse Manager
Read their story →
A photo of a Packsize automated packaging solution at a Culpitt facility.
We joined forces with Packsize at an extremely complex time when our business was transitioning to eCommerce. Their partnership approach meant that we were able to design a flexible solution for the here and now, and for the long term. The benefits went well beyond a packaging solution; delivering better data insights, multiple courier integration and courier selection criteria based on pack weight and dimension. Now we even use the system for temporary pick locations – It really is that flexible. That said, with regard to packaging, we have also made substantial savings in freight, packaging and labour and can give our customers a more sustainable and eco-friendly product.
Gary Quinn
Logistics & Customer Technology Director
Read their story →
A photo of the exterior of the Reflexa building.
Packaging has never been so ergonomic, sustainable, and efficient.
Wolfgang Egenberger
Head of Materials Management
Read their story →
A photo of Chris Groseclose, the Chief Fulfillment Officer of Crutchfield
There are other people out there trying to do this and they can’t. We have never had a day that we didn’t get all the shipments out. [Packsize] has literally never let us down … we’re looking forward to many more years of having Packsize as one of our key business partners.
Chris Groseclose
Chief Fulfillment Officer
Read their story →
A photo of a scientist working with a magnifying device at Boston Scientific.
Packsize helped us accomplish our strategic goals by reducing our shipping damages and saving us freight, cardboard, and storage costs.
Frank Moonen
Director of Operations
Boston Scientific
Read their story →
An image of a Packsize X4 at DecoPac.
Packsize came in and analyzed the DecoPac business. They provided the suggestions for the carton sizes that we needed to start with. They have been absolutely here to support the product, and any needs that we have.
Kim Roy
VP of Operations
Read their story →
A close up photo of a Packsize EM7 solution.
The customer first configures a piece of furniture in our 3D configurator from on the web. Since the configurator is linked to our internal design program, the data is transferred directly when the order is placed and so the individual dimensions of the individual components can later be transferred to the packaging machine. The cabinet parts to be delivered are then packed as efficiently and quickly as possible.
Walter Klocke
Customer Support
Read their story →

Packsize can help you save money and improve your current process

Find out how you can adopt Smarter Packaging for a Healthy Planet.